Refineries

 

Rapid Hawk Assisted Tube Rolling System

Rapid Hawk

Assisted Tube Rolling System

Elliott’s Rapid Hawk Assisted Tube Rolling System utilizes an electronic torque control system to precisely measure tube expansion and consistently hit target every time. For the first time, an electronic torque control can be used regardless of the motor’s power source.

  • Tube Size: 0.500" to 3.00" (12.7 - 76.2mm) OD

  • Torque Control

  • Consistent Tube Expansion

  • Operator Friendly

  • Large Radial Reach

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Tube Hole Gauges

Elliott’s Tube Hole Gauges make it easy to accurately measure tube IDs and tube sheet holes found in vessels such as heat exchangers, chillers, and surface condensers.

  • Tube Size: 0.375” to 2.000” (9.5 – 51.0mm) OD

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Table Hawk Tabletop Assisted Tube Rolling System

Table Hawk

Tabletop Assisted Tube Rolling System

Engineered to productively and precisely expand small tubes commonly found in oil coolers and other small heat exchangers. Elliott’s tabletop assisted tube rolling system completes the job right the first time.

  • Tube Size: 0.25" to 0.625" (6.35 - 15.875mm) OD

  • Direct Torque™ Electric Torque Control

  • Increased Productivity

  • Operator Friendly

  • Consistent Tube Expansion

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One-Revolution Tube Cutter

Elliott’s One-Revolution Series tube cutters are unlike any other one-revolution cutter. Using more advanced engineering principles the cutter and blade have been designed to last longer, withstand more wear, and require less force to cut the tube.

  • Tube Size: 0.375" to 2.500" (9.53 - 63.5mm) OD

  • Reach: 6" & 12" (152.4 & 304.8mm)

  • Type: Tube Cutter

  • Great For Puncturing Or Cutting

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Grooving (Serrating) Tools

Elliott’s GT Series Grooving Tools, also known as Serrating Tools, can be used manually to clean up existing grooves or can be used in milling or drilling equipment for OEM tube sheet thicknesses of 3/8” (9.5mm) through 2-1/8” (54.0mm).

  • Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD

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Tube End Facers

Elliott’s ETF Series Tube End Facers are ideal for trimming heat exchanger, condenser, and chiller tubes to a specific tube projection after tube expansion.

  • Tube Size: 0.375" to 1.500" (9.5 - 38.1mm) OD

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Tube Pilots

Elliott’s Tube Pilots, also known as Tube Guides, are used to pilot replacement tubes through tube sheets and tube support plates that are commonly found in heat exchangers and surface condensers.

  • Tube Size: 0.500” to 1.500” (12.7 – 38.1mm) OD

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Hydraulic Pumps

Elliott’s hydraulic pumps are used to power the Collet Style Tube Tugger, Cyclegrip Semi-Continuous Puller, Tube Tuggers, and Stub Tugger. The hydraulic pumps’ compact design is ideal for use in confined work areas.

  • Maximum Pressure: 5,000 or 10,000 PSI

  • Power Source: Electric 110V or 220V, Pneumatic, or Manual

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Tube Sheet Hole Brushes

Elliott’s Tube Sheet Hole Brushes clean and remove hard deposits from tube sheets and support plate holes in surface condensers and heat exchangers.

  • Tube Size: 0.250” to 1.250” (6.4 – 31.8mm) OD

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Electric Torque Controller

Elliott’s ELC110220 is the first torque control with an Embedded Logic Controller that senses and is compatible with both 110V or 220V automatic, and manual reverse rolling motors.

  • Tube Size: 0.250" to 3.000" (6.4 - 76.2mm) OD

  • Voltage: 110V to 240V

  • Languages: English or Spanish

  • Compatibility: Elliott’s 99 Series Electric Rolling Motors (other electric motors with optional adapters)

  • Auto-Reverse

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Stub Tugger Hydraulic Tube Pulling System

Stub Tugger

Hydraulic Tube Pulling System

Elliott’s Stub Tugger is a powerful hydraulic tube pulling system for removing tubes from both heat exchangers and boilers.

  • Tube Size: 0.375” to 3.000” (9.5 – 76.2mm) OD

  • Type: Stub Puller

  • Application: Heat exchangers and boilers

  • Pulling Capacity: 30 Ton (27.2Mt)

  • Stroke: 6" (152.4mm)

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24 Series Condenser Tube Expanders

24 Series

Condenser Tube Expanders

Elliott’s 24 Series Condenser Expanders are ideal for expanding tubes in chillers, heat exchangers, feedwater heaters, fin fan coolers, and surface condensers.

  • Tube Size: 0.500" to 2.000" (12.7 - 50.8mm) OD

  • Roll Type: Straight

  • Application: Chiller, heat exchanger, feedwater heater, fin fan cooler, and surface condenser.

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PX24 Series Parallel Pin Condenser Expanders

PX24 Series

Parallel Pin Condenser Expanders

Elliott's PX24 Series offer true parallel pin tube expansion, which can reduce the stress created on welded tube joints when compared to tapered rolling.

  • Tube Size: 0.750″ to 1.000″ (19.05 – 25.4mm) OD

  • Roll Type: Parallel Pin Condenser Expander

  • Application: Chillers, heat exchangers, feedwater heaters, fin fan coolers, and surface condensers.

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900 Series Flaring Boiler Tube Expanders

900 Series

Flaring Boiler Tube Expanders

Elliott’s 900 Series Flaring Boiler Expanders are self-feeding, specifically made for use in superheaters in watertube boilers or evaporator tubes. In only one operation, these expanders roll tubes parallel and flare projecting tube ends at 15 degrees from the tool center line.

  • Tube Size: 0.620” to 1.500” (15.4 – 38.1mm) OD

  • Roll Type: Flaring

  • Application: Superheaters, watertube boilers, and evaporator tubes.

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23 Series Condenser Tube Expanders

23 Series

Condenser Tube Expanders

  • Tube Size: 0.250" to 0.375" (6.4 - 9.5mm) OD

  • Roll Type: Straight

  • Application: Chiller, heat exchanger, feedwater heater, fin fan cooler, and surface condenser.

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Super Collet Tube Puller

Elliott’s collet style tube puller is designed to quickly pull tube stubs from tube sheets without damaging the tube sheet hole. Offering the gripping power of a spear with the speed and convenience of a collet.

  • Tube Size: 0.50″ to 2.50″ (12.7 – 63.5mm)

  • Type: Tube Puller

  • Application: Condensers, chillers, heat exchangers, boiler air heaters, and paper mill evaporators

  • Pulling Capacity: Up to 25 Tons

  • Pulling Stroke: 6.00″ (152.4mm)

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E-Series Hex Spears

E-Series

Hex Spears

Elliott’s E Series Hex Spears are used with the Elliott Stub Tugger or Manual Tube puller to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.

  • Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD

  • Type: Tube Spear

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300 Series Boiler Tube Cutter

300 Series

Boiler Tube Cutter

Elliott’s 300 Series Boiler Tube cutters are power driven to cut tubes to length in Firetube and Watertube boilers prior to roll beading.

  • Tube Size: 2.000" to 3.000" (50.8 - 76.2mm) OD

  • Type: Tube Cutter

  • Male Square Drive: 1" (25.4mm)

  • Drive Source: Motors with ≤ 150 RPM or Ratchet

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Roto-Jet Rotary Tube Cleaning System

Roto-Jet

Rotary Tube Cleaning System

Elliott’s Roto-Jet Tube Cleaning Systems are an effective solution to increasing chiller, condenser, and other heat exchanger efficiency.

  • Tube Size: 0.312″ to 2.0″ (7.9 - 50.8mm) ID

  • Tube Section: Straight or Curved

  • Type: Soft, Gummy, Or Organic

  • Thickness: Light to Medium

  • Flush: Wet & Dry

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Collet Style Tube Tugger

Elliott’s Collet Style Tube Tugger was designed for fast and efficient tube removal in condensers, chiller, and other heat exchangers. With its 6 Ton pulling capacity, the Collet Style Tube Tugger automatically grips, pulls, and releases the tube in a matter of seconds.

  • Tube Size: 0.625” to 1.000” (15.9 – 25.47mm) OD

  • Type: Tube Puller

  • Application: Condensers, chillers, or heat exchangers

  • Pulling Capacity: 6 Ton

  • Stroke: 3" (76.0mm)

  • Pulling Stroke: 2.25" (57.2mm)

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Cyclgrip Semi-Continuous Tube Puller

Cyclgrip

Semi-Continuous Tube Puller

Elliott’s Cyclgrip Semi-Continuous Tube Puller is an engineered product that continuously pulls chiller, heat exchanger, and condenser tubes after the tubes have been pulled free from the tube sheet, making it the ideal companion for the Collet Style Tube Tugger.

  • Tube Size: 0.500” to 1.000” (12.7 – 25.4mm) OD

  • Type: Tube Puller

  • Pulling Speed Per Minute: 10' (3.3m)

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Tube Tugger Semi-Continuous Hydraulic Tube Pulling System

Tube Tugger

Semi-Continuous Hydraulic Tube Pulling System

Elliott’s Tube Tugger is a powerful continuous hydraulic tube pulling system for removing any type of tube material effortlessly from heat exchangers, chillers, and other heat transfer vessels.

  • Tube Size: 0.625” to 1.250” (15.9 – 31.8mm) OD

  • Type: Tube Puller

  • Application: Heat exchangers, chillers, and other heat transfer vessels

  • Pulling Capacity: 30 Ton (27Mt)

  • Stroke: 3" (76.2mm)

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Super Tube Tugger Semi-Continuous Hydraulic Tube Pulling System

Super Tube Tugger

Semi-Continuous Hydraulic Tube Pulling System

Elliott’s Super Tube Tugger is a powerful continuous hydraulic tube pulling system for removing any type of tube material effortlessly from boilers and surface condensers.

  • Tube Size: 1.500” to 2.000” (38.1 – 50.8mm) OD

  • Type: Tube Puller

  • Application: Boilers and Surface Condensers

  • Pulling Capacity: 60 Ton

  • Stroke: 4" (101mm)

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TT Series Tube Spears

TT Series

Tube Spears

Elliott’s TT Spears are used with the Elliott Tube Tugger or Super Tube Tugger to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.

  • Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD

  • Type: Tube Spear

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Collet Style Support Sheet Expanders

Elliott’s Collet Style Support Sheet Expanders are used with a handheld short stroke hydraulic ram and lightweight, low-pressure hydraulic pump to support sheet expand finned or prime surface tubes commonly found in chillers.

  • Tube Size: 0.750” to 1.000” (19.1 – 25.4mm) OD

  • Roll Type: Straight

  • Application: Chiller

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Manual Tube Puller

Elliott’s Manual Tube Puller is ideal for pulling a limited number of tubes in heat exchangers, chillers, fin fan coolers, and surface condensers.

  • Tube Size: 3/8” to 1.000” (9.5 – 25.4mm) OD

  • Type: Tube Puller

  • Application: Heat exchangers, chillers, fin fan coolers, and surface condensers

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PTTC Series Tube Cutter

PTTC Series

Tube Cutter

Elliott’s PTTC (Push Type Tube Cutter) Series Cutters accommodate heat exchangers and boilers. The adjustable collar allows tubes to be cut or scored just beyond the tube sheet. The cutting blades are specially coated to increase longevity.

  • Tube Size: 0.375” to 2.500” (9.5 – 63.5mm) OD

  • Type: Tube Cutter

  • Tube Sheet Thickness: 5" - 12" (127.0 - 304.8mm)

  • Non-Ferrous/Steel or Stainless Steel Cutter Blades

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Jumbo Tube Buster

Elliott’s Jumbo Tube Buster is the recommended driving tool for Elliott’s Jumbo Knockout Tools to remove tube stubs in heat exchangers, Firetube boilers, and Watertube boilers.

  • Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD

  • Type: Tube Buster

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DRE Series Deep Roll Boiler Tube Expanders

DRE Series

Deep Roll Boiler Tube Expanders

Elliott’s DRE Series Deep Roll Boiler Expanders are used for deep and hard rolling of steam and mud drums found in high-pressure boilers.

  • Tube Size: 1.750” to 4.000” (44.5 – 101.6mm) OD

  • Roll Type: Straight

  • Application: Steam & Mud Drums and Watertube Boiler

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3300 Series Straight Boiler Tube Expanders

3300 Series

Straight Boiler Tube Expanders

Elliott’s 3300 Series Straight Boiler Expanders are the preferred tube expanders for expanding tubes in Firetube boilers or in self-contained steam boiler units. They are recommended for any requirement for parallel expansion of tubes in tube sheets.

  • Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD

  • Roll Type: Straight

  • Application: Firetube Boiler and Steam Boiler

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1500 Series Flaring Boiler Tube Expanders

1500 Series

Flaring Boiler Tube Expanders

Elliott’s 1500 Series Flaring Boiler Expanders are self-feeding, specifically made for use in Firetube and watertube boilers. In only one operation, these expanders roll tubes parallel and flare projecting tube ends at 20 degrees from the tool center line.

  • Tube Size: 1.750” to 4.000” (44.5 – 101.6mm) OD

  • Roll Type: Flaring

  • Application: Firetube Boiler and Watertube Boiler

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ET75 Series Stall Type Angle Nutrunners

ET75 Series

Stall Type Angle Nutrunners

The powerful ET75 Series Nutrunners are ideal for use in tough industrial applications and for opening and closing valves in industrial plants. The right angle heads are suited for use in hard to reach, tight areas.

  • Torque Range: 70 - 325 ft lbs (75 to 440 Nm)

  • Type: Stall Type Angle Nutrunners

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Header Plugs

Header plugs & gaskets are designed for use in air cooled heat exchangers. Simply thread the plug and gasket into the plug hole of the header or water box before putting the vessel into operation.

  • Plug Diameter: 1.125" to 1.375" (28.6 - 34.9mm)

  • Materials: Carbon Steel, Stainless Steel, and more.

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Ultra Hawk Assisted Tube Rolling System

Ultra Hawk

Assisted Tube Rolling System

The first rolling system of its kind, offering the speed and productivity of a patent pending electric servo motor with the capability to perform parallel pin and traditional expansion.

  • Tube Size: 0.625″ to 1.500″ (15.9 – 38.1mm) OD

  • Parallel and Traditional Pin Tube Rolling

  • Up To 2X The Speed Of Conventional Rolling

  • Automatic Tool Lubrication

  • Large Radial Reach

  • Easy To Move

  • Operator Friendly Controls

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Hand Hole Seat Grinder

Elliott’s Hand Hole Seat Grinder is air-powered, light, easy to handle, and precision-engineered to reface boiler header seats.

  • Seat Width: 0.187" to 0.656" (4.8 - 16.7mm)

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Stall Torque Pneumatic Rolling Motors

Elliott’s Stall Torque Pneumatic Rolling Motors are the most powerful motors available for rolling tubes in extreme applications. The motors are recommended for use in heavy wall, thick drum applications in watertube boilers.

  • Tube Size: 0.750” to 6.000” (19.1 – 152.4mm) OD

  • Type: Rolling Motor

  • Power: Pneumatic

  • Torque: Stall Torque

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5224XL & 5125 Series Heat Exchanger Cleaners

5224XL & 5125 Series

Heat Exchanger Cleaners

Elliott’s Heat Exchanger Tube Cleaners utilize a rigid shaft to provide high torque cleaning to remove hard deposits often found in heat exchanger tubes. These cleaners are ideal in sugar mills, paper mills, chemical plants, and oil refineries.

  • Tube Size: 1/2″ to 2.0″ (9.5 – 50.8mm) OD

  • Tube Section: Straight

  • Deposit Type: Soft, Gummy, Organic, Hard Powder, & Rock Solid

  • Thickness: Light, Medium, Heavy

  • Flush: Wet & Dry

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Jiffy Gun Shoot Through Tube Cleaning System

Jiffy Gun

Shoot Through Tube Cleaning System

The Jiffy Gun is powered by an air and water combination to propel reusable shoot through devices. Elliott’s Jiffy Gun is the preferred method for cleaning condenser tubes in power utility plants, pulp, paper, steel mills, and petrochemical plants.

  • Tube Size: 3/8″ to 3/4″ (9.5 – 19.0mm) OD

  • Tube Section: Straight

  • Deposit Type: Soft, Gummy, or Organic

  • Thickness: Light & Medium

  • Flush: Wet

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Jumbo Jiffy Gun Shoot Through Tube Cleaning System

Jumbo Jiffy Gun

Shoot Through Tube Cleaning System

The Jumbo Jiffy Gun is powered by an air and water combination to propel reusable shoot through devices. Elliott’s Jumbo Jiffy Gun is the preferred method for cleaning condenser tubes in power utility plants, pulp, paper, steel mills, and petrochemical plants.

  • Tube Size: 3/8″ to 1-1/4″ (9.5 – 31.8mm) OD

  • Tube Section: Straight

  • Deposit Type: Soft, Gummy, or Organic

  • Thickness: Light & Medium

  • Flush: Wet

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Pipe Rattling Equipment

These product kits have been specially designed for the oil field. They are recommended for the most common sizes used in the oil field today.

  • Tube Size: 2.375" to 20.000" (60.3 - 508.0mm)

  • Tube Section: Straight

  • Type: Hard Powder and Rock Solid

  • Thickness: Medium to Heavy

  • Flush: Dry

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Turbine Style Tube Cleaners D600, 1100, & 1300 Series

Turbine Style Tube Cleaners

D600, 1100, & 1300 Series

The air turbine style motor design provides an immediate and powerful startup to drive the cleaning head down the tube at a high speed, removing light to medium deposits of scale, mud, and other process residues.

  • Tube Size: 0.495″ to 13.225″ (12.57 – 335.9mm) OD

  • Tube Section: Straight & Curved

  • Deposit Type: Soft, Gummy, Organic, Hard Powder, & Rock Solid

  • Thickness: Light to Heavy

  • Flush: Dry

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99 Series Electric Rolling Motors

99 Series

Electric Rolling Motors

Elliott’s 99 Series electric rolling motors offer better consistency, faster RPMs, and comparable torque to that of pneumatic offerings.

  • Tube Size: 0.250” to 3.000” (6.4 – 76.2mm) OD

  • Type: Rolling Motor

  • Power: Electric 110V or 220V

  • Torque: Torque Controlled with ELC

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445 Series Right Angle Pneumatic Rolling Motors

445 Series

Right Angle Pneumatic Rolling Motors

The powerful 445 Series Motors are ideal for tough boiler tube applications. The right angle heads are suitable for rolling tubes in hard to reach, tight areas. Now available in torque controlled & stall type motors.

  • Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD

  • Type: Right Angle Pneumatic Rolling Motor

  • Style: Torque Controlled or Stall Type

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Midi/Maxi Series Torque Controlled Pneumatic Rolling Motor

Midi/Maxi Series

Torque Controlled Pneumatic Rolling Motor

The Midi/Maxi Series Pneumatic Rolling Motors are manufactured with quality materials to provide motor robustness and durability for years to come.

  • Tube Size: 0.750” to 2.000” (19.1 – 50.8mm) OD

  • Type: Rolling Motor

  • Power: Pneumatic

  • Torque: Torque Controlled

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Pneumatic Hammer

Elliott's Pneumatic Hammer is the recommended tool for removing tube stubs in heat exchangers or beading tubes in firetube boilers.

  • Tube Size: 0.250" to 3.000" (6.4 - 50.8mm) OD

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Two-Piece Tube Plugs

Elliott’s Two-Piece Tube Plugs offer more sealing due to the tapered pin design. This gives even expansion to the ring and a long contact to the seal.

  • Tube Size: 0.375” to 1.250 (9.5 - 31.8mm) OD

  • Maximum Pressure: 150 PSI

  • Materials: Brass, Carbon Steel, Stainless Steel, Aluminum, and more.

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Tool Lubricants

Elliott’s Lubricants are engineered to provide the best lubrication in tube rolling and roll beading applications. They will provide time and tool savings compared to commonly available lubricants.

  • Paste Lubricant

  • Liquid Lubricant

  • Bead Coolant

  • Cutting Oil

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One-Piece Tube Plugs

Elliott’s One-Piece Tube Plugs cover a wide tube OD range, making them ideal for sealing leaky tubes in both heat exchangers and boilers.

  • Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD

  • Maximum Pressure: 150 PSI

  • Materials: Brass, Carbon Steel, Stainless Steel, Aluminum, Monel, and more.

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Mechanical Tube Plugs

Elliott’s Mechanical Tube Plugs create a positive mechanical contact seal in excess of 6,500 PSI (448.2 bar), making them ideal for high-pressure applications.

  • Tube Size: 0.410” to 1.000 (10.4 to 25.4mm) ID

  • Maximum Pressure: 6,500 PSI

  • Materials: Brass, Steel, Stainless, Titanium, and more.

  • ASME PCC-2-2015 Compliant

  • Comprehensive Testing and Quality Assurance Standards.

  • Easy To Install- No Hydraulic Equipment Needed.

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RECON Series 1250 & 2500 Pressure Test Guns

RECON Series 1250 & 2500

Pressure Test Guns

The RECON 1250 and 2500 are simple to operate. Connect the air supply, insert the seals into both sides of the tube ends and pressurize the tubes. Then monitor the gauges for drops in air pressure, which indicate a tube leak.

  • Tube Size: 0.500” to 2.500 (12.7 – 63.5mm) OD

  • Type: Pressure Test Gun

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RECON Series 1500 Vacuum Test Guns

RECON Series 1500

Vacuum Test Guns

Operating the RECON 1500 Tube Leak Test Gun is simple. With the air supply connected, plug one tube end with the test gun and the other end with the T-Handle Plugging Tool. Press the lever trigger and the Venturi System quickly and efficiently evacuates the tube. Then monitor the gauge for loss of vacuum, which indicates a tube leak.

  • Tube Size: 0.280” to 2.456” (7.1 – 62.4mm) ID

  • Type: Vacuum Test Gun

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Die-Hard™ Cableless Tube Cleaner

Die-Hard™

Cableless Tube Cleaner

Elliott’s Die-Hard™ is the first cableless tube cleaner that successfully cleans light to medium deposits found in chiller, condenser, and heat exchanger tubes.

  • Tube Size: 3/4″ to 1″ (19.1 – 25.4mm) OD

  • Tube Section: Straight

  • Deposit Type: Soft, Gummy, or Organic

  • Thickness: Light to Medium

  • Flush: Wet

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