Boiler Maintenance

 

Tube Hole Gauges

Elliott’s Tube Hole Gauges make it easy to accurately measure tube IDs and tube sheet holes found in vessels such as heat exchangers, chillers, and surface condensers.

  • Tube Size: 0.375” to 2.000” (9.5 – 51.0mm) OD

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Grooving (Serrating) Tools

Elliott’s GT Series Grooving Tools, also known as Serrating Tools, can be used manually to clean up existing grooves or can be used in milling or drilling equipment for OEM tube sheet thicknesses of 3/8” (9.5mm) through 2-1/8” (54.0mm).

  • Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD

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One-Revolution Tube Cutter

Elliott’s One-Revolution Series tube cutters are unlike any other one-revolution cutter. Using more advanced engineering principles the cutter and blade have been designed to last longer, withstand more wear, and require less force to cut the tube.

  • Tube Size: 0.375" to 2.500" (9.53 - 63.5mm) OD

  • Reach: 6" & 12" (152.4 & 304.8mm)

  • Type: Tube Cutter

  • Great For Puncturing Or Cutting

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Electric Torque Controller

Elliott’s ELC110220 is the first torque control with an Embedded Logic Controller that senses and is compatible with both 110V or 220V automatic, and manual reverse rolling motors.

  • Tube Size: 0.250" to 3.000" (6.4 - 76.2mm) OD

  • Voltage: 110V to 240V

  • Languages: English or Spanish

  • Compatibility: Elliott’s 99 Series Electric Rolling Motors (other electric motors with optional adapters)

  • Auto-Reverse

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Hydraulic Pumps

Elliott’s hydraulic pumps are used to power the Collet Style Tube Tugger, Cyclegrip Semi-Continuous Puller, Tube Tuggers, and Stub Tugger. The hydraulic pumps’ compact design is ideal for use in confined work areas.

  • Maximum Pressure: 5,000 or 10,000 PSI

  • Power Source: Electric 110V or 220V, Pneumatic, or Manual

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Stub Tugger Hydraulic Tube Pulling System

Stub Tugger

Hydraulic Tube Pulling System

Elliott’s Stub Tugger is a powerful hydraulic tube pulling system for removing tubes from both heat exchangers and boilers.

  • Tube Size: 0.375” to 3.000” (9.5 – 76.2mm) OD

  • Type: Stub Puller

  • Application: Heat exchangers and boilers

  • Pulling Capacity: 30 Ton (27.2Mt)

  • Stroke: 6" (152.4mm)

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900 Series Flaring Boiler Tube Expanders

900 Series

Flaring Boiler Tube Expanders

Elliott’s 900 Series Flaring Boiler Expanders are self-feeding, specifically made for use in superheaters in watertube boilers or evaporator tubes. In only one operation, these expanders roll tubes parallel and flare projecting tube ends at 15 degrees from the tool center line.

  • Tube Size: 0.620” to 1.500” (15.4 – 38.1mm) OD

  • Roll Type: Flaring

  • Application: Superheaters, watertube boilers, and evaporator tubes.

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4480 Series Single Roll Beading Tube Expander

4480 Series

Single Roll Beading Tube Expander

Elliott’s 4480 Series Single Roll Beading Expanders expand the tube into the tube sheet while forming a bead at the end of the tube required in Firetube boiler applications.

  • Tube Size: 2.000” to 3.000” (50.8 – 76.2mm) OD

  • Roll Type: Roll Beading

  • Application: Firetube Boiler

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Super Collet Tube Puller

Elliott’s collet style tube puller is designed to quickly pull tube stubs from tube sheets without damaging the tube sheet hole. Offering the gripping power of a spear with the speed and convenience of a collet.

  • Tube Size: 0.50″ to 2.50″ (12.7 – 63.5mm)

  • Type: Tube Puller

  • Application: Condensers, chillers, heat exchangers, boiler air heaters, and paper mill evaporators

  • Pulling Capacity: Up to 25 Tons

  • Pulling Stroke: 6.00″ (152.4mm)

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3400 Series Flaring Boiler Tube Expanders

3400 Series

Flaring Boiler Tube Expanders

Elliott’s 3400 Series Flaring Boiler Expanders are the recommended tube expanders for expanding and flaring tubes in Firetube and watertube boilers. The prong style collar allows for uniform flare lengths as well as torque controlled tube rolling to obtain uniform expanded joints.

  • Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD

  • Roll Type: Flaring

  • Application: Firetube and Watertube Boiler

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Midi/Maxi Series Torque Controlled Pneumatic Rolling Motor

Midi/Maxi Series

Torque Controlled Pneumatic Rolling Motor

The Midi/Maxi Series Pneumatic Rolling Motors are manufactured with quality materials to provide motor robustness and durability for years to come.

  • Tube Size: 0.375” to 2.000” (9.525 – 50.8mm) OD

  • Type: Rolling Motor

  • Power: Pneumatic

  • Torque: Torque Controlled

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3300 Series Straight Boiler Tube Expanders

3300 Series

Straight Boiler Tube Expanders

Elliott’s 3300 Series Straight Boiler Expanders are the preferred tube expanders for expanding tubes in Firetube boilers or in self-contained steam boiler units. They are recommended for any requirement for parallel expansion of tubes in tube sheets.

  • Tube Size: 1.500” to 4.000” (38.1 – 101.6mm) OD

  • Roll Type: Straight

  • Application: Firetube Boiler and Steam Boiler

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Super Tube Tugger Semi-Continuous Hydraulic Tube Pulling System

Super Tube Tugger

Semi-Continuous Hydraulic Tube Pulling System

Elliott’s Super Tube Tugger is a powerful continuous hydraulic tube pulling system for removing any type of tube material effortlessly from boilers and surface condensers.

  • Tube Size: 1.500” to 2.000” (38.1 – 50.8mm) OD

  • Type: Tube Puller

  • Application: Boilers and Surface Condensers

  • Pulling Capacity: 60 Ton

  • Stroke: 4" (101mm)

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DRE Series Deep Roll Boiler Tube Expanders

DRE Series

Deep Roll Boiler Tube Expanders

Elliott’s DRE Series Deep Roll Boiler Expanders are used for deep and hard rolling of steam and mud drums found in high-pressure boilers.

  • Tube Size: 1.750” to 4.000” (44.5 – 101.6mm) OD

  • Roll Type: Straight

  • Application: Steam & Mud Drums and Watertube Boiler

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TT Series Tube Spears

TT Series

Tube Spears

Elliott’s TT Spears are used with the Elliott Tube Tugger or Super Tube Tugger to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.

  • Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD

  • Type: Tube Spear

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40 Series Straight Roll Boiler Tube Expanders

40 Series

Straight Roll Boiler Tube Expanders

Elliott’s 40 Series Straight Boiler Expanders are recommended for re-rolling leaky tube joints in Firetube boilers. Self-feeding, these expanders should primarily be used by hand.

  • Tube Size: 2.000” to 3.000” (50.8 – 76.2mm) OD

  • Roll Type: Straight

  • Application: Firetube Boiler

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Stall Torque Pneumatic Rolling Motors

Elliott’s Stall Torque Pneumatic Rolling Motors are the most powerful motors available for rolling tubes in extreme applications. The motors are recommended for use in heavy wall, thick drum applications in watertube boilers.

  • Tube Size: 0.750” to 6.000” (19.1 – 152.4mm) OD

  • Type: Rolling Motor

  • Power: Pneumatic

  • Torque: Stall Torque

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E-Series Hex Spears

E-Series

Hex Spears

Elliott’s E Series Hex Spears are used with the Elliott Stub Tugger or Manual Tube puller to successfully pull tubes in chillers, heat exchangers, condensers, fin fan coolers, and boilers.

  • Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD

  • Type: Tube Spear

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One-Piece Tube Plugs

Elliott’s One-Piece Tube Plugs cover a wide tube OD range, making them ideal for sealing leaky tubes in both heat exchangers and boilers.

  • Tube Size: 0.375" to 3.000" (9.5 - 76.2mm) OD

  • Maximum Pressure: 150 PSI

  • Materials: Brass, Carbon Steel, Stainless Steel, Aluminum, Monel, and more.

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Jumbo Tube Buster

Elliott’s Jumbo Tube Buster is the recommended driving tool for Elliott’s Jumbo Knockout Tools to remove tube stubs in heat exchangers, Firetube boilers, and Watertube boilers.

  • Tube Size: 0.625” to 2.000” (15.9 – 50.8mm) OD

  • Type: Tube Buster

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Hand Hole Seat Grinder

Elliott’s Hand Hole Seat Grinder is air-powered, light, easy to handle, and precision-engineered to reface boiler header seats.

  • Seat Width: 0.187" to 0.656" (4.8 - 16.7mm)

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Pneumatic Hammer

Elliott's Pneumatic Hammer is the recommended tool for removing tube stubs in heat exchangers or beading tubes in firetube boilers.

  • Tube Size: 0.250" to 3.000" (6.4 - 50.8mm) OD

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Turbine Style Tube Cleaners D600, 1100, & 1300 Series

Turbine Style Tube Cleaners

D600, 1100, & 1300 Series

The air turbine style motor design provides an immediate and powerful startup to drive the cleaning head down the tube at a high speed, removing light to medium deposits of scale, mud, and other process residues.

  • Tube Size: 0.495″ to 13.225″ (12.57 – 335.9mm) OD

  • Tube Section: Straight & Curved

  • Deposit Type: Soft, Gummy, Organic, Hard Powder, & Rock Solid

  • Thickness: Light to Heavy

  • Flush: Dry

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Soot Buster Firetube Boiler Tube Cleaning System

Soot Buster

Firetube Boiler Tube Cleaning System

The Soot Buster, used for cleaning firetube boiler tubes, is a pneumatically actuated cleaning tool that propels itself inside of tubes and scrubs the tube ID with each pulse.

  • Tube Size: 1-3/4″ to 3″ (44.5 – 76.2mm) OD

  • Tube Section: Straight

  • Deposit Type: Soft (Soot)

  • Thickness: Light & Medium

  • Flush: Dry

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Tool Lubricants

Elliott’s Lubricants are engineered to provide the best lubrication in tube rolling and roll beading applications. They will provide time and tool savings compared to commonly available lubricants.

  • Paste Lubricant

  • Liquid Lubricant

  • Bead Coolant

  • Cutting Oil

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Roto-Jet Rotary Tube Cleaning System

Roto-Jet

Rotary Tube Cleaning System

Elliott’s Roto-Jet Tube Cleaning Systems are an effective solution to increasing chiller, condenser, and other heat exchanger efficiency.

  • Tube Size: 0.312″ to 2.0″ (7.9 - 50.8mm) ID

  • Tube Section: Straight

  • Type: Soft, Gummy, Or Organic

  • Thickness: Light to Medium

  • Flush: Wet & Dry

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PTTC Series Tube Cutter

PTTC Series

Tube Cutter

Elliott’s PTTC (Push Type Tube Cutter) Series Cutters accommodate heat exchangers and boilers. The adjustable collar allows tubes to be cut or scored just beyond the tube sheet. The cutting blades are specially coated to increase longevity.

  • Tube Size: 0.375” to 2.500” (9.5 – 63.5mm) OD

  • Type: Tube Cutter

  • Tube Sheet Thickness: 5" - 12" (127.0 - 304.8mm)

  • Non-Ferrous/Steel or Stainless Steel Cutter Blades

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300 Series Boiler Tube Cutter

300 Series

Boiler Tube Cutter

Elliott’s 300 Series Boiler Tube cutters are power driven to cut tubes to length in Firetube and Watertube boilers prior to roll beading.

  • Tube Size: 2.000" to 3.000" (50.8 - 76.2mm) OD

  • Type: Tube Cutter

  • Male Square Drive: 1" (25.4mm)

  • Drive Source: Motors with ≤ 150 RPM or Ratchet

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445 Series Right Angle Pneumatic Rolling Motors

445 Series

Right Angle Pneumatic Rolling Motors

The powerful 445 Series Motors are ideal for tough boiler tube applications. The right angle heads are suitable for rolling tubes in hard to reach, tight areas.

  • Tube Size: 2.000” to 4.000” (50.8 – 101.6mm) OD

  • Type: Right Angle Pneumatic Rolling Motor

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1500 Series Flaring Boiler Tube Expanders

1500 Series

Flaring Boiler Tube Expanders

Elliott’s 1500 Series Flaring Boiler Expanders are self-feeding, specifically made for use in Firetube and watertube boilers. In only one operation, these expanders roll tubes parallel and flare projecting tube ends at 20 degrees from the tool center line.

  • Tube Size: 1.750” to 4.000” (44.5 – 101.6mm) OD

  • Roll Type: Flaring

  • Application: Firetube Boiler and Watertube Boiler

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99 Series Electric Rolling Motors

99 Series

Electric Rolling Motors

Elliott’s 99 Series electric rolling motors offer better consistency, faster RPMs, and comparable torque to that of pneumatic offerings.

  • Tube Size: 0.250” to 3.000” (6.4 – 76.2mm) OD

  • Type: Rolling Motor

  • Power: Electric 110V or 220V

  • Torque: Torque Controlled with ELC

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Contact us for more information or to request a quote.